Custom Dimensions & Non-Standard Sizes

Product Overview

Not every application fits standard catalog sizes. Rekky Technology specializes in custom dimension silicone hose manufacturing with no minimum order quantity for standard materials and minimal tooling costs for custom extrusion dies. Whether you need an unusual inner diameter for a legacy pump, a specific wall thickness for thermal insulation, or a non-standard oval cross-section for a compact installation, our extrusion capabilities can accommodate your requirements.

We manufacture custom silicone hose with inner diameters from 0.5 mm to 150 mm, wall thicknesses from 0.3 mm to 10 mm, and hardness from Shore A 30 to 90. Our in-house die shop can produce custom extrusion dies within 1–2 weeks, and our multi-zone extrusion lines ensure dimensional accuracy within ±0.1 mm for precision applications.

Custom dimensions are available across our full product range: food-grade tubing, pharma-grade tubing, braided hose, steel wire reinforced hose, fabric-reinforced hose, and specialty constructions. We also offer secondary operations including cutting to length, printing, coiling, and packaging to your specification.

Technical Specifications

Inner Diameter (ID)	0.5 mm – 150 mm (any dimension)
Outer Diameter (OD)	1.5 mm – 180 mm (any dimension)
Wall Thickness	0.3 mm – 10 mm (any dimension)
Hardness (Shore A)	30 – 90 (any value, ±3 tolerance)
ID Tolerance	±0.1 mm (precision) / ±0.3 mm (standard)
OD Tolerance	±0.15 mm (precision) / ±0.5 mm (standard)
Cross-Section	Round, oval, rectangular, or custom profile
Colors	Any Pantone color or transparent
Surface Finish	Smooth, matte, or textured
Cutting	Precision cut to any length (±1 mm tolerance)
Tooling Cost	$200–$800 for custom extrusion die
Lead Time	1–2 weeks for die + 1–2 weeks for production
Certifications	FDA, USP Class VI, ROHS, REACH (material dependent)

Structure & Cross-Section

Not every application fits standard catalog sizes. Rekky Technology specializes in custom dimension silicone hose manufacturing with no minimum order quantity for standard materials and minimal tooling costs for custom extrusion dies. Whether you need an unusual inner diameter for a legacy pump, a specific wall thickness for thermal insulation, or a non-standard oval cross-section for a compact installation, our extrusion capabilities can accommodate your requirements.

Key Features & Advantages

Any ID, OD, and wall thickness — no catalog limitations

Hardness from Shore A 30 (ultra-soft) to 90 (rigid)

Custom cross-sections: round, oval, rectangular, profiles

Low tooling cost — $200–$800 for custom extrusion die

Fast die production — 1–2 weeks in-house

Dimensional accuracy within ±0.1 mm for precision apps

Available across all product types and certifications

Secondary operations: cutting, printing, coiling, packaging

Applications

Non-Standard IDs or ODs

Dimensions outside the standard catalog

Special Profiles

Multi-lumen, shaped, or coiled extrusions

Retrofit Fit

Matching unique equipment geometry

R&D Prototypes

Experimental cross-sections

Compliance & Certifications

USP Class VI REACH RoHS

Every Rekky Custom Dimensions & Non-Standard Sizes is manufactured under ISO 9001-controlled processes with full batch traceability and Certificates of Analysis (COA) on request.

Rekky vs Standard Alternative

Custom Dimensions & Non-Standard Sizes	Rekky	Standard Alternative
Size Range	0.5–150 mm ID, any wall	Limited to catalog sizes
Hardness	Shore A 30–90	Typically 50–70
Cross-Section	Round, oval, rectangular, custom	Round only
Tooling Cost	$200–$800	Zero
Lead Time	2–4 weeks	1–2 weeks
MOQ	100 meters (standard material)	500 meters
Fit to Application	Perfect	Compromise

Frequently Asked Questions

A wide ID, OD, and wall range; share your drawing.

Yes. Co-extruded multi-lumen profiles are available.

Custom dies per profile, with cost quoted per project.

To your specification where feasible.

Prototype quickly; production scaled after approval.

Silicone Tubing & Hose Products